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A Brief Summary on Stainless Steel

 
     
 

 

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Is Stainless Steel Really Stainless?

Stainless steel was an accidental discovery. While experimenting with various alloys for rifle barrels, Harry Blearly from Europe created some alloys. The new alloys were corrosion resistant. This triggered off an idea in Brearly. He decided to use the alloy for making cutlery because cutlery was used with edibles.

Brearly was then working for a company called Fearth and Sons in Sheffield, Yorkshire. It happened in the year 1913. But it took Brearly quite a few years before he could convince people about the benefits of using steel and to get companies to produce it commercially.  Today, of course, Sheffield has come to be considered the stainless steel capital of the world. 

 

It is thanks to elements such as vanadium and chromium that are responsible for giving stainless steel that special property and consequently, its name. These elements, when added to the iron and carbon that make ordinary steel, react with oxygen to form an airtight coating. The airtight coating in turn protects the steel from getting rusty. It also ensures that the surface remains distinctly shiny. We now know why the dishes in the dish bar advertisements shine so. 

Let’s now see why ordinary steel doesn’t have such a luster and why it rusts. In the case of ordinary steel, the molecules of iron oxide do not pack neatly together to form a coating. Rust occurs readily on iron because atomic iron is much smaller than its oxide. Instead of getting packed tightly together with the atomic iron, the oxide remains loose on the surface of the metal. If you’ve noticed, rust falls off in flakes and does not form a thick layer. 

In the case of stainless steel, chromium (one of the two elements added to steel) is a metal that reacts very quickly with the oxygen in the air. Since the sizes of atomic chromium and its oxide are similar, they sit comfortably next to each other and the oxide forms a stable layer. This layer is a few atoms thick and is formed over the whole surface. If the oxide layer is broken or the metal is cut, more oxide rapidly forms and covers the exposed surface, preventing any further corrosion. This is the reason why chromium retains its shine. 

However, stainless steel is not totally stainless. If the proportion of chromium, added to steel to make stainless steel, is very high, the same effect is more or less produced. However, the oxide layer prevents only oxidizing reactions. This means that it is still vulnerable to attacks from other forms of corrosives, although to a small extent only.  

Stainless steel can corrode. For the airtight coating on the steel to remain so after it has been damaged, it needs oxygen to reach its surface to repair the coating. This is not possible when it happens in water. For example, a yacht keel that is held in place by stainless steel bolts will drop off the hull in a few months since the corrosion can continue unabated when the yacht keel is immersed in the sea.

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