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Glass Making Process And History

 
     
 

 

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Glass

Man has made many accidental discoveries which have then been developed and channeled to cater to needs and at times fancies too. The process of glass making was one such discovery. Craftsmen in the Near East (now known as Middle East) had been manufacturing a material made by heating silica sand and an alkali like soda or potash together. This material was called Egyptian faience and was used to make small items used as adornments and also to make small vessels. By 2000 BC Mesopotamia had discovered that a similar mixture when heated strongly would fuse, liquefy and form glass. The difference between the Mesopotamian method and the Egyptian faience was in the level to which the ingredients were heated. Material for faience was heated just enough for the different ingredients to fuse together. Glass must have been a result of the mixture for faience being overheated. 

 

Historical records from Mesopotamia give formulae for glass making. Glass objects were rare and thus very valuable till 1500 BC. Initially craftsmen in Mesopotamia heated the required mixture, formed glass and allowed it to cool. It was then shaped using abrasive tools. Continuous experiments with glass making would have led to the inevitable discovery that glass could be easily shaped when the mixture was still hot. Once this was known there cropped up innumerable methods for making specific shapes. For making a hollow vessel, a lump of clay attached to the end of a rod was dipped into the molten glass mixture. When cool, the clay was scraped away from inside the vessel. Another method was to produce glass rods, reheat them and coil them around a clay core. These would then be heated again and rolled to and for on a stone slab in order to get a very smooth finish.

Impurities present in the mixture would give interesting colors to the final product.  The presence of iron compounds would give a green or amber color, while something else could render the glass opaque. This gave birth to the idea of adding copper to the mixture to get a blue coloring. Streaks of different color would be woven into the outer surface by rolling them on after reheating.

In the second century BC, glass blowing began to be practiced in the eastern Mediterranean regions.  The glass mixture would be gathered at the end of a long iron tube and then blown into thin-walled balloon shapes. These would then be shaped as desired on being heated again. An improvement on this method was the use of moulds. The glass mixture would be blown into a mould and after cooling would be removed from the mould. The next feature added to glass items was achieving the exact color and translucency desired. Cobalt was used for blue, magnesium for purple, copper for turquoise and green and so on.

The next natural value addition was making the glass items decorative. Different techniques were used to give breathtaking effects on glassware. It was also discovered that spinning the blow iron in a particular way resulted in the formation of a thin sheet of glass, which was then used to make glass windows.  Many different techniques of glassmaking evolved during the Roman Empire and it slowly spread into Europe where it evolved further. In the late Middle Ages, Venice was renowned for its glassware.

The various types of glass made are soda glass; flint glass, used in cut-crystal ware; optical glass; stained glass; heat resistant glass; fiberglass, etc.

Blown glass is used for the making of expensive crafted glass and also for the manufacture of light bulbs and bottles. Items like jam jars, vases, etc., are made by pressing molten glass into moulds. Sheet glass for windows is now made by putting the molten glass through rollers. Fiberglass that is so widely used now is made from fine glass fibers.  

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